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Industrial Chemicals

Micro Silica

Ultrafine, highly amorphous silica with a very large surface area — used for densification, pozzolanic reactivity and early strength in oilfield cementing.

Overview

Densified & undensified grades, sourced from ferrosilicon production.

414 Solutions offers a range of densified and undensified micro silica derived as a byproduct of ferrosilicon production. In oilfield cementing applications, micro silica is used mainly as a densification, pozzolan and reactivity product to attain high and early cementing strength.

Strength retrogression matters in oil well cementing: hydration products formed when cement is exposed to high temperatures (>110°C / 230°F) cause a decline in cement strength and pore diameter at elevated temperatures. This is addressed by reacting micro silica with calcium hydroxide to form a calcium silicate bond, which reduces permeability and improves zonal isolation in the concrete pore structure.

Typical Properties

Physical stateUltrafine powder
ColorDark to light gray
SiO₂92% min
Fe₂O₃1% max
Carbon≤2%
Loss on ignition≤3%
Moisture≤1%
Solubility (water)Insoluble
Melting pointApprox. 1230°C
Specific gravity2.2 – 2.3
Bulk density500 – 680 kg/m³
Particle sizeApprox. 0.3 μm

Dosage

Typically 1% – 5% cement replacement.

Depending on the concrete mix design, micro silica is usually used to replace cement by weight from 1% to 5%, depending on several project-specific factors.

Specifications

SiO₂ 90% minMoisture < 1%Loss on ignition < 5%BET surface area > 18 m²/gColor: grey

Benefits in Concrete

Why it's specified.

Lowers concrete permeability
Improves chloride resistance
Increases durability & compressive strength
Improves bond between rebar and concrete
Reduces alkali-silica reactivity
Excellent resistance to sulfate / seawater attack
Reduces corrosion

Advantages

Narrower particle sizeHighly reactive with calcium hydroxideImproved strengthWorks well in high-temp. wellsLonger shelf lifePure inorganicImproved durabilityImproved concrete flowNon-toxicCompatible with glass microspheres & other plasticizers

Packaging

Available in three formats.

25 kg soluble paper bags
25 kg BOPP laminated bags
1,000 kg super sacks

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